The objective of Grey unfolding process is to
convert the Grey roll packages into beam in
trolley having desired
length and containing requisite number of ends.
Uniform tension checking is maintained on
during unfolding. Using the unfolding machine,
through hundreds of grey rolls are set regularly
as design. A
simplified view of the unfolding process is
The Desizing process is done on the grey
fabrics where beam of certain meters in passed
through a closed
machine where all chemicals are input for
removing dust and rust from the grey fabrics.
This process removes
all the dust from grey fabrics which can be
further processed for bleaching. .
De-sized and scoured fabric still contains
colouring matters which include natural pigments
or added colours for
yarn identification. Fabric is subjected to
bleaching to remove colouring matters by
treating fabric with bleaching
agents i.e. chlorine bleach, hydrogen peroxide
etc. This process is carried out on Jiggers or
CBR machine. After
bleaching fabric is dried and given optical
whitener treatment if white fabric is the end
product or subjected to
drying and dyeing and/or printing.
After the bleaching process, Fabric is further
transferred to mercerising machine where fabric
is passed through
Caustic lye (chemical) this process converts
hard molecules of cotton into soft and flexible
cotton so that it can
accept dyes which is next process for dyeing of
fabrics. This machine is mainly for making
fabric flexible enough
to do further process.
Ready for dyeing is a process done on jigger
machine which is similar to bleaching machine.
This Process is
done to mercerised fabrics into white colour
fabric. Mercerized fabric is quoted with white
colour dyes and
chemical for make the fabric ready for dyeing.
After the ready for dyeing process fabrics are
loaded to jigger dyeing machine. These machines
are similar to
bleaching machines and fabric according to
capacity of machine is load. This is the main
process of our unit
where Dyeing process of fabric is done. Fabric
loaded in machine is processed for certain
period with some
chemicals and dyes which further produce dyes
Drying range is used to dry fabrics which are
received from jigger dyeing machines. This
machine uses steam
to dry the fabrics. As per the process
requirement dyed fabrics are to be dried
immediately to maintain the
This machine is used to set the final width of
fabric. This is the final process of our unit
and fabric's flexibility
is lowered here to provide strength to the
fabric. After thus process the final fabric
received is than sent for
checking and packing.
All the above processes are basic for
manufacturing finished fabrics; other special
machines are used only as per
client's requirement for providing certain type
After the drying process, the fabric received
is ready for finishing. Stunter is a machine
where fabrics are process
very high temperature with certain chemicals.
This process sets the elongation and width of
fabrics. As we have
8-chamber stunter, our machine is highly capable
of providing best quality for suiting fabrics.